ATV Recalls

The U.S. Consumer Product Safety Commission (CPSC) and Polaris Industries of Medina, Minn., are recalling about 133,000 Polaris Model Year 2013-2016 RZR 900 and RZR 1000 recreational off-highway vehicles (ROVs).

The recalled ROVs can catch fire while consumers are driving, posing fire and burn hazards to drivers and passengers.

The company has received more than 160 reports of fires, resulting in the death of a 15 year old passenger from a rollover that resulted in a fire, and 19 reports of injuries, including first, second and third degree burns.

What to do

CPSC and Polaris warn consumers to stop using the recalled vehicles immediately and contact their Polaris dealer for a free repair. Polaris has agreed to suspend sale of all recalled vehicles until they are repaired.

Consumers may contact Polaris at 800-POLARIS or 800-765-2747 from 8 a.m. to 9 p.m. (CT) Monday through Friday and 9 a.m. to 5 p.m. (CT) Saturday and Sunday or online at www.polaris.com and click on “Off-Road Safety Recalls” on the main page of the Polaris website to see if their RZR ROV's VIN number is included in this recall.

Yamaha Motor Corporation USA of Cypress, Calif., is recalling about 7,000 Yamaha recreational off-highway vehicles.

Water can get into the throttle cable and if it freezes during cold weather, the ice can prevent the throttle from returning to idle, causing the rider to lose control and posing crash and injury hazards.

No incidents or injuries are reported.

This recall involves model year 2016 YXZ1000R and YXZ1000R SE side-by-side utility vehicles sold in four colors: orange and black, blue and white, silver and red, and yellow and white. The model name (YXZ…) and “1000” is displayed in a graphic on both the left and right side of the vehicle.

The vehicle identification number (VIN) is stamped on the frame near the driver’s side rear wheel. The letter G in the 10th position of the VIN number indicates that the unit was made in the 2016 model year.

The vehicles, manufactured in the U.S., were sold at Yamaha side-by-side dealers nationwide from September 2015, to February 2016, for between $19,800 and $21,600.

What to do

Consumers should immediately stop using the recalled utility vehicles and contact their local Yamaha dealer to schedule a free repair. Yamaha is contacting all registered owners directly.

Consumers may contact Yamaha at 800-962-7926 anytime or online at www.yamahamotorsports.com and click on “CPSC Alerts” for more information.

American Honda Motor Company of Torrance, Calif., is recalling about 3,300 side-by-side recreational off-highway vehicles (ROVs).

The front door can open unexpectedly while the vehicle is in use, posing a risk of injury to occupants.

The company has received one report of an unexpected door-release incident during a dealer set-up of the vehicle. No injuries have been reported.

This recall involves model year 2016 Honda Pioneer 1000 side-by-side recreational off-highway vehicles. The ROVs are motorized off-road vehicles with a steering wheel, a gas pedal, a brake pedal, bucket or bench seats, seat belts and an occupant protection structure. The recalled ROVs were sold in three-seat and five-seat models in red, silver or camouflage color. “HONDA” is printed on the front grill and rear tail gate. “Pioneer 1000” is printed on the sides of the vehicle near the tailgate. The model and serial numbers are on a certification label located at the top rear of the left front wheel well.

The following model/types and serial number ranges are being recalled:

The ROVs, manufactured in the U.S., were sold at authorized Honda Powersports dealers nationwide from February 2016, through April 2016, for between $14,000 and $17,200.

What to do

Consumers should immediately stop using the recalled vehicles and contact their local authorized Honda dealer to schedule an appointment to have the original front door striker plates removed and replaced, free of charge.

Consumers may contact American Honda toll-free at 866-784-1870 from 8:30 a.m. to 4:30 p.m. (PT) Monday through Friday or online at www.powersports.honda.com and click on Recall Information at the bottom of the page for more information.

BRP U.S. of Sturtevant, Wis., is recalling about 10,600 side-by-side off-road vehicles.

The steering coupling can strip on the rack and pinion assembly and result in a loss of steering control, posing a crash hazard.

The firm has received 29 incident reports, including two reports of minor injuries.

This recall involves model year 2013 Can-Am Commander side-by-side vehicles equipped with Dynamic Power Steering (DPS). The vehicles came in various colors. The model name and Vehicle Identification Number (VIN) is on a label under the glove box.

Recalled models include:

• COMMANDER DPS 1000EFI
• COMMANDER DPS 800REFI
• COMMANDER LTD 1000EFI
• COMMANDER X 1000EFI
• COMMANDER XT 1000EFI
• COMMANDER XT XT 800REFI

The vehicles, manufactured in Mexico, were sold at Can-Am dealers nationwide from April 2012, through April 2016, for between $12,600 and $20,100.

What to do

Consumers should immediately stop using the recalled vehicles and contact a BRP Can-Am side-by-side dealer to schedule an appointment for a vehicle inspection and free repair. The free repair will be available on June 30, 2016. In the meantime, consumers who must use their vehicles can contact a BRP Can-Am side-by-side dealer and make an appointment to have their vehicles verified. This free verification is a temporary action to allow limited use of the vehicles until the availability of the free repair. BRP is notifying registered consumers directly about this recall.

Consumers may contact BRP toll-free at 888-272-9222 from 8 a.m. to 8 p.m. (ET) Monday through Sunday or online at www.can-am.brp.com for more information.  

June 4, 2008    
Polaris Industries is expanding its recall of all-terrain vehicles (ATVs). The ATVs can have defective Electronic Control Modules (ECM) that overheat, posing a fire and burn hazard to riders.

Since the recall expansion announced in February 2008, Polaris has received four more reports of ECMs melting and two reports of smoke or fire contained to the ECM. No injuries have been reported.

This recall involves the Polaris ATVs with model year 2004 and model numbers listed below that have been serviced for electrical problems and received a defective EMC during service work. The ATVs were sold under market names Scrambler 500 and Sportsman 400, 500, or 6 x 6. The model number is printed on a decal attached to the front side of the radiator (Sportsman) or the top of the front cab cover (Scrambler 500).

The ATVs, made in the United States, were sold at Polaris dealers nationwide from July 2004 through January 2008 for between $3,800 and $7,900.

Consumers should disconnect the negative (black) battery cable from the battery when the ATV is not in use. Consumers should contact their local Polaris dealer to schedule a free repair. Registered owners received direct mail notification of this recall.

For additional information, contact Polaris toll-free at (888) 704-5290 between 8 a.m. and 5 p.m. CT Monday through Friday, or visit the firm's Web site at www.polarisindustries.com

The recall is being conducted in cooperation with the U.S. Consumer Product Safety Commission (CPSC).

Bad Boy Buggies of Augusta, Ga., is recalling about 4,460 Bad Boy Buggies off-road vehicles.

Incorrect parking brake adjustments and improperly bled brake lines can diminish a consumer’s braking ability, posing a crash hazard.

No incidents or injuries have been reported.

This recall involves gas- and electric-powered, four-wheeled recreational vehicles manufactured by Bad Boy Buggies. The vehicles have bench seats for the driver and passenger, a cargo bed in the rear of the two-person model, and a rear-facing back seat in the four-person model.

The recreational vehicles were sold in black, camouflage, green and red, and have 1¾ inch tubular steel exterior frames.

The recalled off-road vehicles have serial numbers ranging from 8004970 through 8012901. Serial numbers are printed on a plate or label on the steering column. Brand and model names are printed on the side and front panels of the vehicle.

Model names included in the recall are:

• Ambush and Ambush iS
• Instinct
• Recoil and Recoil iS

The vehicles, manufactured in the U.S. were sold at Bad Boy Buggies dealers nationwide from August 2012, through May 2014, for between $9,600 and $14,400.

Consumers should immediately stop using the recalled vehicles and contact Bad Boy Buggies or an authorized dealer for a free repair.

Consumers may contact Bad Boy Buggies toll-free at (855) 738-3711 between 8 a.m. and 5 p.m. ET Monday through Friday.

Polaris Industries of Medina, Minn., is recalling about 13,500 Polaris recreational off-highway vehicles (ROVs).

The vehicle engine can misfire and the temperatures of the exhaust and nearby components can get too hot and cause the components to melt, and/or a contaminated brake master cylinder may cause unintended brake drag, posing burn and fire hazards.

The firm has received 14 reports of vehicles catching fire related to the brake master cylinder and one report of fire and two reports of melting vehicle components related to an engine misfire. No injuries have been reported.

This recall involves model year 2016 and 2017 RZR 900, 1000, Turbo and GENERAL 1000 recreational off-road vehicles (ROVs).

“Polaris” is printed on the front grill and “RZR” or “GENERAL” is printed on the side of the rear cargo area. The ROVs were sold in various colors.

The following models are included in the recall:

The ROVs, manufactured in Mexico and the U.S., were sold at Polaris dealers nationwide from August 2015, through February 2017, for between $12,800 and $24,000.

What to do

Consumers should immediately stop using the recalled ROVs and contact Polaris for a free repair. Polaris is contacting all known purchasers directly.

Consumers may contact Polaris at 800-765-2747 from 7 a.m. to 7 p.m. (CT) Monday through Friday or online at www.polaris.com and click on “Off-Road Safety Recalls” at the bottom of the page for more information. In addition, consumers should check their vehicle identification number (VIN) on the “Product Safety Recalls” page to see if their vehicle is included in any recalls.

Polaris Industries of Medina, Minn., is recalling about 19,200 Sportsman 850 and 1000 all-terrain vehicles (ATVs)

The right side panel heat shield can melt, posing burn and fire hazards to riders. In addition, in 2015 Sportsman 1000 ATVs, the exhaust springs can stretch and damage the exhaust seal, which can result in exhaust leaks and pose burn and fire hazards.

The company has received at least 793 incidents, including reports of warped, melted or burned side panels, 47 fires and four minor burn injuries.

This recall involves all model year 2015 and 2016 Polaris Sportsman 850 and 1000 model all-terrain vehicles (ATVs). “Polaris” is printed on the front grill and “Sportsman 850” or “Sportsman 1000” is printed on the side of the steering column. The ATVs were sold in several colors. The model number is located on the fuel tank cover.

The following models are being recalled:

The ATVs, manufactured in the U.S., were sold at Polaris dealers nationwide from May 2014, through March 2017, for between $8,500 and $15,000.

What to do

Consumers should immediately stop using the recalled ATVs and contact Polaris to schedule a free repair. Polaris is contacting all known purchasers directly.

Consumers may contact Polaris at 800-765-2747 from 7 a.m. to 7 p.m. (CT) Monday through Friday or online at www.polaris.com and click on “Off-Road Safety Recalls” for more information. In addition, check your vehicle identification number (VIN) on the “Product Safety Recalls” page to see if your vehicle is included in any recalls.

Yamaha Motor Corporation USA of Cypress, Calif., is recalling about 100 Big Bear ATVs.

The front shock absorber can break apart and cause the driver to lose control of the vehicle, posing a crash hazard. The company is aware of 14 incidents of the front shocks braking apart. No injuries have been reported.

The recalled vehicles are four-wheeled 2012 Yamaha Big Bear 400 ATVs. The model numbers YFM40FBBGR, YFM40FBBL and YFM40FGBGR can be found on the left and right side panels of the unit. The ATVs are blue, green or camouflage and have black gear racks on the front and back. The words Yamaha Big Bear can be found on both sides of the ATV and the fuel tank. The VIN number is stamped on the frame just behind the front left wheel. The letter “C” in the 10th position of the VIN indicates the ATV was made in 2012.

The ATVs. Made in the U.S., were sold at Yamaha ATV dealers nationwide from August 2012, to May 2013, for between $6,500 and $7,000.

Consumers should immediately stop using the recalled ATVs and contact their local Yamaha dealer to schedule a free repair. Yamaha is contacting its registered owners directly.

Consumers may contact Yamaha at (800) 962-7926 anytime.

American Honda Motor Company of Torrance, Calif., is recalling about 21,000 Honda FourTrax TRX500 Foreman ATVs.

The steering shaft can break unexpectedly and cause the rider to lose steering control and crash, posing a risk of injury or death to riders. The company has received 18 reports of the ATV’s steering shaft breaking, including two in which the riders were involved in a crash. No injuries have been reported.

This recall involves four-wheel drive 2012 and 2013 Honda FourTrax TRX500 Foreman ATV models FE and FM. The ATVs are red, green or camouflage and have “Honda” on both sides of the fuel tank and “Foreman” on the front cowl below the handlebars and on the left rear fender. The model number is on the left front frame down pipe above the driver’s left-hand side front wheel. The following VIN ranges are included in the recall:

Camo means the body panels have a camouflage coloring

*Denotes a random alphanumeric identifier: "0-9" or "X" 

The ATVs, manufactured in the U.S., were sold at Honda ATV dealers nationwide from May 2011, through September 2013, for between $6,900 and $7,900.

Consumers should immediately stop using the recalled ATVs and contact a Honda ATV dealer to schedule a free repair. American Honda is contacting its customers directly.

Consumers may contact American Honda toll-free at (866) 784-1870 from 8:30 a.m. to 5 p.m. PT Monday through Friday.

Polaris Industries of Medina, Minn., is recalling about 16,550 Ranger recreational off-highway vehicles.

The vehicles’ throttle cable can melt on the exhaust pipe and fail to operate properly. This could cause the rider to lose control, posing a crash hazard.

The company has received one report of a vehicle’s throttle failing to return to idle after accelerating, causing the operator to lose control of the vehicle and be thrown from it, resulting in a scraped shin.

This recall involves 2013 Polaris Ranger 500 EFI and Ranger Crew 500 EFI recreational off-highway vehicles. Model names are on the right and left side of the hood. “Polaris” is stamped on the front of the vehicles above the front grill and “Polaris Ranger 4x4” is printed on the side of the rear bed box.

The Ranger has a bench seat and a rear cargo box. Ranger model colors are black, camouflage, green, and red. Model numbers for the Ranger are R13RH50AG, R13RH50AH, R13RH50AM and R13RH50AR.

The Ranger Crew has a front and a rear bench seat and a rear cargo box. Model numbers for the Ranger Crew are R13WH50AG, R13WH50AH, R13WH50AR and R13WH50AX. Ranger Crew model colors are camouflage, green, red and tan.

Recalled vehicles have a VIN between 4XA******DE210149 and 4XA******DE791730 stamped on the front lower frame rail of the vehicle on the driver’s side. Not all VINs in the range are included in this recall.

The vehicles, manufactured in Mexico, were sold at Polaris dealers nationwide from June 2012, through February 2014, from between $9,300 and $11,000.

Consumers should immediately stop using the recalled Polaris Ranger vehicles and contact a Polaris dealer to schedule a free inspection and repair. Consumers will also be given inspection instructions if they wish to perform their own inspection. Polaris is contacting its customers directly.

Consumers may contact Polaris toll-free at (888) 704-5290 from 8 a.m. to 5 p.m. CT Monday through Friday.  

Kawasaki Motors U.S.A., of Irvine, Calif., is recalling about 19,500 Teryx recreational off-highway vehicles (ROVs).

Sticks or other debris can break through the vehicle’s floor board and protrude into the foot rest area, posing an injury hazard to the operator and front passenger.

About 11,000 ROVs were recalled for the same hazard in July 2014, and 7,000 for a different hazard in August 2012.

The company has received 628 incident reports of debris cracking or breaking through the floor boards of the vehicles, including eight reports of injuries to riders’ lower extremities.

The recall involves 2012 and 2013 model year Teryx4 750 4x4 (four seats) and 2014, 2015, 2016 model year Teryx 800 4x4 (two seats) and 2014, 2015 and 2016 model year Teryx4 800 4x4 (four seats) recreational off-highway vehicles.

These four-wheel off-highway vehicles have automotive style controls and seating for two or four. The Teryx 800 has side-by-side seating for two people, two doors, a roll bar with hand holds and a cargo bed. The Teryx4 750 and Teryx 4 800 have side-by-side seating for four people, four doors, a roll bar with hand holds and a cargo bed.

The models come in three different styles: Non-EPS, EPS and EPS LE. The LE style has a roof and aluminum wheels. The model name is printed on the driver’s side of the hood or on the left and right front fender.

The 2012 Teryx4 750 model comes in blue, camo, green, yellow, and red. The 2013 Teryx4 750 model comes in black, camo, green, red, white, and yellow. The 2014 Teryx4 800 model comes in green, camo, yellow, and orange.

The 2015 Teryx4 800 model comes in green, orange, white, camo, and black. The 2016 Teryx4 800 model comes in camo, white, green, red, and gray.

The 2014 Teryx 800 model comes in camo, green, and blue. The 2015 Teryx 800 comes in green, white, black and camo. The 2016 Teryx 800 comes in green, gray, camo, and white.

The ROVs, manufactured in the U.S., were sold at Kawasaki dealers nationwide from November 2011, through November 2015, for between $13,400 and $16,300.

Consumers should immediately stop using the recalled vehicles and contact an authorized Kawasaki dealer to schedule a free repair, consisting of the installation of floor board guards and replacing damaged floorboards. Consumers with previously repaired vehicles should contact Kawasaki dealers to receive this additional repair.

Consumers may contact Kawasaki toll-free at 866-802-9381 from 8 a.m. to 5 p.m. (PT_ Monday through Friday or online at www.kawasaki.com and click on Recall/Safety Info at the bottom of the page for more information

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