American Suzuki Motor Corp. is recalling 73,426 motorcycles from the model years 2008-1010.
Vehicle Make / Model: Model Year(s):
SUZUKI / AN400 2008-2009
SUZUKI / DL1000 2008-2009
SUZUKI / GSF1250 2008-2009
SUZUKI / GSX-R600 2008-2009
SUZUKI / GSX-R750 2008-2009
SUZUKI / GSX1300B 2008
SUZUKI / GSX1300R 2008-2010
SUZUKI / GSX650F 2008-2009
SUZUKI / SFV650 2009-2010
SUZUKI / VL800 2008-2010
SUZUKI / VLR1800 2008-2009
SUZUKI / VZ1500 2009-2010
The vehicles are equipped with regulator/rectifier assemblies, Suzuki part numbers 32800-41f11, 32800-15h10, 32800-05h11, 32800-41g10, 32800-15h00, 32800-18h00, 32800-05g10, 32800-10g10, 32800-05h20, or 32800-06g01.
Some regulator/rectifier assemblies were produced with insufficient adhesion between the power module (circuit board) and the rectifier case that contains a heat sink to dissipate heat. Due to insufficient adhesion, heat generated on the power module circuit board can cause the circuit board to deform, and lift of the case.
This condition causes excessive heat on the circuit board and uncontrolled electric current output, which can result in insufficient charging current being provided to the motorcycle battery. This can cause discharge of the battery and can lead to engine stalling and/or a no-start condition. Engine stalling while riding can increase the risk of a crash.
Suzuki will notify owners and Suzuki distributors will replace the regulator/rectifier with an improved part free of charge. The safety recall is expected to begin on or about March 2, 2011. Owners may contact Suzuki at 1-714-996-7040.
Owners may also contact the National Highway Traffic Safety Administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go online.