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Consumer Affairs

Suzuki Recalling Motorcycles

Electrical problem can cause stalling, increasing the risk of a crash


American Suzuki Motor Corp. is recalling 73,426 motorcycles from the model years 2008-1010. 

     Vehicle Make / Model:                Model Year(s):

     SUZUKI / AN400                           2008-2009

     SUZUKI / DL1000                          2008-2009

     SUZUKI / GSF1250                        2008-2009

     SUZUKI / GSX-R600                      2008-2009

     SUZUKI / GSX-R750                      2008-2009

     SUZUKI / GSX1300B                      2008

     SUZUKI / GSX1300R                      2008-2010

     SUZUKI / GSX650F                        2008-2009

     SUZUKI / SFV650                          2009-2010

     SUZUKI / VL800                            2008-2010

     SUZUKI / VLR1800                        2008-2009

     SUZUKI / VZ1500                          2009-2010 

The vehicles are equipped with regulator/rectifier assemblies, Suzuki part numbers 32800-41f11, 32800-15h10, 32800-05h11, 32800-41g10, 32800-15h00, 32800-18h00, 32800-05g10, 32800-10g10, 32800-05h20, or 32800-06g01. 

Some regulator/rectifier assemblies were produced with insufficient adhesion between the power module (circuit board) and the rectifier case that contains a heat sink to dissipate heat. Due to insufficient adhesion, heat generated on the power module circuit board can cause the circuit board to deform, and lift of the case. 

This condition causes excessive heat on the circuit board and uncontrolled electric current output, which can result in insufficient charging current being provided to the motorcycle battery. This can cause discharge of the battery and can lead to engine stalling and/or a no-start condition. Engine stalling while riding can increase the risk of a crash. 

Suzuki will notify owners and Suzuki distributors will replace the regulator/rectifier with an improved part free of charge. The safety recall is expected to begin on or about March 2, 2011. Owners may contact Suzuki at 1-714-996-7040. 

Owners may also contact the National Highway Traffic Safety Administration's vehicle safety hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go online.

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