Complain about a product or service

Most Minvan Headrests Are Inadequate, Tests Find

September 19, 2005
Headrests in most minivans don't provide enough protection in the case of rear-end crashes, according to new tests by the Insurance Institute for Highway Safety (IIHS). Only seat and head restraint combinations in the Ford Freestar and the Mercury Monterey earned good overall ratings.

IIHS-Auto Safety • Acura TSX Luxury Sedan Top Safety Pick • Nissan Murano Leads SUV Safety Test • Lexus EX35, Cadillac CTS Named Top Safety Picks • Nissan Quest Worst Performer in Minivan Bumper Test • Study: Crash Tests Predict Fatalities In Cars, Not Trucks • Top Safety Awards Go to 34 Cars, SUVs and a Pickup • Midsize SUVs Perform Poorly in Side Impacts • BMW 5 Series Performs Poorly in New Impact Test • Luxury Cars a "Mediocre Lot" in Low-Speed Collisions • Light Trucks Vulnerable to Whiplash --- • More IIHS Tests

IIHS gave "acceptable" ratings to the Dodge Grand Caravan and Chrysler Town & Country minivans with adjustable head restraints. Honda Odyssey head restraints received a "marginal" rating.

All others vehicles tested - including the Toyota Sienna, General Motors minivans and Chrysler Group models without adjustable restraints - scored "poor." The institute says marginal and poor ratings mean the restraints do not offer adequate protection against whiplash injuries in rear-end crashes.

Another minivan, the Kia Sedona, has been redesigned for the 2006 model year but isn't yet available. Results for the Sedona will be released early next year.

"Automakers are improving the geometry of their head restraints, compared with the last time we evaluated them," says Institute chief operating officer Adrian Lund. "Still, in this group of minivans the Fords are the only models with good dynamic performance for all of their seat designs. Many of the seat/head restraints we evaluated didn't even get to the testing stage because of marginal or poor geometry. These cannot begin to protect most people in rear-end crashes."

Some seats automatically earn poor ratings: The Institute doesn't test seats with head restraints that are rated marginal or poor for geometry because such seats cannot be positioned to protect many taller people. The seats that weren't tested in this group include all of those in the Chevrolet Astro, GMC Safari, Mazda MPV, and Nissan Quest plus some seats in the Grand Caravan and Toyota Sienna.

"It's disappointing that so many minivan seats are rated poor for rear impact protection," Lund says. "Drivers of minivans spend a lot of time on urban and suburban roads where rear-end collisions are common in stop-and-go traffic. Moms often are behind the wheel, and women are more vulnerable to whiplash injuries so they especially need good seats and head restraints."

Neck injuries are the most common kind reported in automobile crashes and are most likely to occur in rear impacts. Whiplash is the most serious injury reported in about 2 million insurance claims each year, which cost at least $8.5 billion. Such injuries aren't life-threatening, but they can be painful and debilitating.

A spokesman for DaimlerChrysler AG said the Grand Caravan and Town & Country are two of the safest vehicles on the road. DaimlerChrysler pointed to the vehicle’s high marks in the government's frontal and side impact crash tests.

A Toyota spokeswoman said Toyota conducts extensive internal testing of the head restraint system and the seats incorporate a system that is designed to help reduce neck injuries in rear-end collisions.

GM spokesman Alan Adler says the automaker's head restraints are engineered to offer high levels of safety.

Rear-end crashes are common events in urban and suburban traffic. For example, in one urban Virginia county 63 percent of daytime crashes on urban interstate highways in 2003 were rear impacts.

When a vehicle is struck in the rear and driven forward, the vehicle seats accelerate occupants' torsos forward. Unsupported, their heads will lag behind the forward movement of their torsos. This differential motion causes the neck to bend back and stretch. The higher the torso acceleration the more sudden the motion, the higher the forces on the neck, and the more likely a neck injury is to occur.

"The key to reducing neck injury risk is to keep the head and torso moving together," Lund explains. "To ensure this happens, a seat and head restraint have to work in concert to support the head, accelerating it with the torso as the vehicle is driven forward in a rear impact. This means the geometry of a head restraint has to be adequate, and so do the stiffness characteristics of the vehicle seat and head restraint."

A head restraint should extend at least as high as the top of the ears of the tallest expected occupant. A restraint also should be positioned close to the back of an occupant's head so it can contact the head and support it early in a rear-end crash.

"But good head restraint geometry by itself isn't sufficient," Lund says. "A seat has to be designed so it doesn't move backward and away from the head during a rear impact. A seat also needs to ‘give' so an occupant will sink into it, moving the head closer to the restraint."

Sled test simulates rear-end collision: Overall seat/head restraint ratings are based on a two-step evaluation. In the first step restraint geometry is rated using measurements of height and distance from the back of the head of a test dummy that represents an average-size man. Seats with good or acceptable geometric ratings are subjected to a dynamic test conducted on a crash simulation sled that replicates the forces in a stationary vehicle that's rear-ended by another vehicle of the same weight going 20 mph.

A dummy specially designed to assess rear-end crash protection (BioRID) is used to show how a human would respond and measure the forces on the neck during simulated crashes. The sled is a movable platform that runs on fixed rails and can be programmed to re-create the accelerations that occur inside vehicles during real-world crashes.

"The sled test simulates the kind of crash that frequently occurs when one vehicle rear ends another in commuter traffic," Lund says. "People think of head restraints as head rests, but they're not. They're important safety devices. You're more likely to need the protection of a good head restraint in a collision than you are to need other safety devices because rear-end crashes are so common."

Report Your Experience
If you've had a bad experience -- or a good one -- with a consumer product or service, we'd like to hear about it. All complaints are reviewed by class action attorneys and are considered for publication on our site. Knowledge is power! Help spread the word. File your consumer report now.

Back to the top |